Real programmes. Real numbers.
Illustrative case studies based on completed engagements across our four core sectors. Client names available on request.
GermanyAutomotive Tier-1SG Iron · Sand casting
Brake caliper housing — 60 tonne/month IATF programme
A German Tier-1 needed to reduce landed cost on SG Iron brake caliper housings without compromising IATF 16949 compliance. We shortlisted three Rajkot foundries in six weeks, managed the full PPAP Level 3 cycle, and achieved serial release four weeks ahead of programme deadline.
6 weeks
RFQ to qualified supplier
IATF 16949
Full compliance maintained
60 T/mo
Serial programme volume
USAConstruction equipmentHigh-Mn steel · Sand casting
Excavator bucket teeth & adapters — wear-resistant steel castings
A US OEM building compact excavators required high-manganese wear-resistant steel bucket teeth and adapters. Their existing Chinese supplier could not meet updated ASTM A128 compliance. We identified two specialist foundries in Coimbatore with documented high-Mn steel capability and managed full material certification and first shipments.
ASTM A128
Full material compliance
10 weeks
Supplier switch lead time
Zero NCRs
First four shipments
UKUtility / infrastructureGrey iron · EN 124
Manhole covers & gully grates — EN 124 Class D400 programme
A UK utilities contractor needed 15,000 units/month of EN 124 D400-rated ductile iron manhole covers and frames for a road infrastructure programme. We qualified a Kolhapur foundry with existing CE marking capability, coordinated third-party EN 124 testing, and arranged weekly FCL shipments to Tilbury.
EN 124 D400
Certified & CE marked
15,000 pcs/mo
Programme volume
SwedenGeneral machinerySS316L · Investment casting
Pump body & impeller — SS316L investment castings for chemical process
A Swedish pump manufacturer required SS316L investment cast pump bodies and impellers for chemical process applications. Their European foundry could not compete on cost for medium-volume batches. We sourced a Rajkot investment caster with EN 10213 and 3.1 material certification capability, managing dimensional approval and surface finish sign-off.
EN 10213
3.1 material certified
35%
Cost vs European source
8 weeks
Sample to approval